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ABB’s new Gearless Mill Drive generation Maintenance friendly features raise availability and productivity Axel Fuerst Reinhold A Errath Sebastian Gaulocher ABB Switzerland Luis Arana Yanacocha Peru ABSTRACT This paper presents modifications made to the motor design and concentrates on those points that have
live chatGearless Mill Drive GMD systems are characterized by having the motor wrapped around the mill like a ring when the mill starts These disturbances are caused by large inrush currents and resulting line voltage drop Operation modes ensure easy operation and minimize Electric Motors and Drives in Torsional Vibration OAKTrust current AC
live chatComparing this Gearless mill with motor typically used in power generation running at rpm but at significantly higher power outputs shows that the gearless mill is basically equivalent to a 66 Giga Watt machine running at rpm The largest motor running at rpm is currently about 12 Giga Watt The catch is that the Gearless mill
live chatspeed due to severe vibrations 7 mm and >300 mm/s at some 7 Hz This movement represents 50 of the air gap between Instability in gearless mill drive motors by Peter Warner Anglo American Technical Division
live chatBALL MILL GEARBOX PROBLEM Vibration BALL MILL DRIVES LOADED OVERALL VIBRATION SEPTEMBER 1A 1B • Above is a plot of the overall vibration levels at both the 1A 1B ball mills when loaded • Note how levels at 1A ball mill are higher than that at 1B ball mill
live chatGearless mill drives Go gearless The gearless mill drive eliminates all mechanical components of a conven tional mill drive system such as ring gear pinion gearbox coupling motor shaft and
live chatFig 1 General scheme of a Gearless Mill Motor drive 24 of the airgap is in the range of 15 17 mm A tolerance of / 3 mm is considered for setting alarms and protections The motor is fed with variable frequency by a cyclocon verter in order to regulate the torque and operating speed of
live chatsag mill gearless drive samenwerkingsverbandscopenl Gearless Drive Siemens gigsghorg gearless drive mills and crushers and mw megatronicsin gearless sag mill slip ring motor eduorgin Siemens is supplying a gearless drive system for a 122 m 23 MW SAG mill SAM Crushers Jaw Brochure Gearless AG/SAG Get Info
live chatHigh vibrations on a ball mill AMP Maintenance Forums Sign In Join the drive and a gearbox should be movable but at the moment High Gearless Mill Drives CB MUA Sales Inquiry sag mill motor complete stator Gearless Mill DrivesCB MUA Gearless Mill Drives Machinery Risk SolutionsCopper Zinc Electrical Flashovers of SAG Mill
live chatThe Gearless Concept The Gearless Drive avoids any contact between the rotating mill and the static parts of the motor This enables a contin uous workflow without maintenance on the gears or the pinions What used to be downtime is now productive time Vibration free low weight short circuit proof design with high stiffness
live chatWith gearless drive systems a low speed synchronous motor replaces the high speed asynchronous motor gearboxes and couplings The motor’s rotor is flanged directly to the shaft of the drive pulley thus eliminating gearboxes couplings and the associated lubrication and cooling systems
live chatCement Plant Raw Mill Gearless Motor With reasons of vertical roller mill vibrations Grinding reasons of vertical roller millshaftof the mill ball mill Vibrations On A Gearless Mill MotorCrushercolloid mill Obtenir de l aide en ligne INNOVATION NEWS Mills and GMDs ABB Group
live chatMotor UNUSED 40 x 25 Gearless SAG Mill and 26 x 40 6 Ball Mills Contact Click here Learn More Ball Mill at Buy Ball Mill at Amazon Gearless mill drives Go gearless rotating ball mill in Carlin Nevada again meeting the heat challenge of 160 176 C at the mill shell Furthermore
live chatMarsh 1 WHY shift to the gearless drives in mineral processing Mill size grinding economies of scale Relative lifecycle cost Lower power consumption Robust design Avoiding critical open gear power trains Variable speed Compatibility with processing plants Engineering design efficiencies Availability Minimal downtime
live chatGearless motors up to 22 MW are in service in many of these ore processing plants Gearless motor drives are also known as “ring motors” or “wrap around motors” The motor consists of a large number of magnets placed circumferentially on the shell of the grinding mill This is similar to the rotor of a conventional motor
live chatThe Gearless Concept The Gearless Drive avoids any contact between the rotating mill and the static parts of the motor This enables a contin uous workflow without maintenance on the gears or the pinions What used to be downtime is now productive time Vibration free low weight short circuit proof design with high stiffness
live chatWhether you’re talking about SAG or ball mill space is a sensitive subject especially in the concentrator That’s why we always design our SIMINE MILL Gearless Drives to combine maximum performance with limited space requirements Suitable foundation and adequate ground conditions Since our solutions have a low motor weight this notice
live chatball mill drive motor bearing vibration pneus mpgbe Ac motor bearings fail the culprit is rarely thought to Trouble shooting bearing currents Fluting can occur in ball or roller bearings and develop As harmonic content in an adjustable speed motor drive Gearless mill drives Go gearless ABB Ltd
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live chatGearless drives ringmotors have been used on tumbling mills for several decad The design features motor rotor elements bolted to a mill shell a stationary stator assembly surrounds the rotor elements and electronics covert the incoming current from 50/60 Hertz to about 1 Hertz
live chatMILL WITH A GEARLESS DRIVE Fig 1 shows the general scheme of a mill with gearless motor drive The rotor poles of the synchronous machine are bolted to the mill There is no gear because the elec tromagnetic torque is generated directly to the mill The sta
live chatPresently the gearless drive is more costly than the complete mechanical portion mill rotating element and accessories supplied by the mill manufacturers and hence the customer/consultant needs to have two parties to deal with from the start of any project There is an interface between the mill vendor and the gearless motor supplier
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